TPN Response Check/ Adjustment

Purpose: The TPN response check/ adjustment is to assure that the TPN analyzer has the correct gas calibration. This can be accomplished by introducing a known quantity of gas to the inlet and checking the response on the instrument. The terminology for this type of check is GRC (Gas Replacement Calibration). Each GRC has a RF (Response Factor). This RF value should be 1.000.

Required Equipment: Precision flat head screwdriver

Reference: SOPMAN Pages XX-XX

Analyzer Setup

1. The Background (BKG) and Coefficient (COEF) on the analyzer should be set to 0.0 and 1.000 respectively.

2. On the “S” model analyzers, use the STAT button to check the BKG and COEF. The parameters are as follows: b0. = 0.00, b1. = 0.00, b3. =0.00, S.F. =1.000 & B.F. =1.000. Push the STAT button until each of the parameters has been checked. Push run or auto when finished.

3. On the “C” or “CTL” model analyzers push “Menu” and scroll to “Calibration Factors” and press “Enter”. At this location, the parameters should be set as follows: Pre BKG PPB =0.0, NO BKG PPB= 0.0, NOx BKG PPB =0.0, NO COEF =1.000, NOx COEF =1.000 & NO2 COEF =1.000. Push run when finished.

Analyzer Response Check

1. Open the Gas Calibration Worksheet and enter the correct NO concentration (found on the gas cylinder) in the blank provided.

2. On DataView screen go to the Tools tab and select Trigger Cals.

3. In the Trigger Cals menu select NO3 Zero and press Start Calibration.

4. Under the tools tab select Query 1-Minute Data.

5. In the query data tool menu select the Air MFC and Gas MFC. The CH1, CH2 and CH3 data is averaged constantly on the top right of DataView.

6. Wait 7-10 minutes or until the data for CH1, CH2 and CH3 are stable. Press Get Data on the query data tool.

7. Enter the Air MFC, CH1, CH2 and CH3 data in the appropriate blank for the NO3 Zero on the Gas Calibration Worksheet in the As Found section.

8. Go to Trigger Cals and push Stop Calibration then select NO3 NO GRC Point 1 and press Start Calibration.

9. Wait 7-10 minutes or until the data for CH1, CH2 and CH3 are stable then press Get Data.

10. Enter the Air MFC, Gas MFC, CH1, CH2 and CH3 data in the appropriate blanks for the NO3 NO GRC Point 1 on the Gas Calibration Worksheet in the As Found section.

11. The RF is now displayed at the far right of the worksheet. If the RF is between 0.98 and 1.02, the calibration check is complete. Close the Trigger Cals and Query Data windows.

12. Save the Gas calibration worksheet then print the TPN information and fax it to Plano. (Note: you can wait until the response checks for all analyzers are complete before faxing to Plano.)

13. If the RF is not within spec continue with the Analyzer Response Adjustment procedure.

Analyzer Response Adjustment

1. Enter the as found data for NO3 Zero in the as left section for NO3 Zero.

2. On DataView go to the Tools tab and select Trigger Cals.

3. In the trigger cals menu select NO3 NO GRC Point 1 and press Start Calibration.

4. Under the tools tab select Query 1-Minute Data.

5. In the query data tool menu select the Air MFC, Gas MFC, CH1, CH2 and CH3.

6. Wait 7-10 minutes or until the data for CH1, CH2 and CH3 are stable.

7. Adjust the instrument to the Actual Expected value from the As Found section of the worksheet.

a. On “C” or “CTL” class analyzers the PMT can be adjusted by taking the top off of the analyzer. With the top of the analyzer off look on the right side of the bulkhead at the front. There is a blue box with an orange grommet on the top. Inside the grommet is the PMT adjustment screw. Some CTL model analyzers have been modified so that the PMT can be adjusted through the front panel. Adjust the analyzer until the NO channel on the analyzer or CH1 on DataView is approximately equal to the Actual Expected value from the As Found section worksheet.

b. On “S” class analyzers open the front door on the analyzer and adjust the PMT screw until channel one on the analyzer or CH1 on DataView is approximately equal to the Actual Expected value from the As Found section worksheet.

8. When the analyzer adjustments are complete, let the analyzer stabilize for 2-5 minutes.

9. On the Query 1-Minute Data tool push Get Data.

10. Enter the Air MFC, Gas MFC, CH1, CH2 and CH3 data in the appropriate blank for the NO3 NO GRC Point 1 on the Gas Calibration Worksheet in the As Left section.

11. The RF is now displayed at the far right of the worksheet. If the RF is between 0.98 and 1.02, the calibration adjustment is complete. If the RF is not within spec, repeat the adjustment part of the procedure again. (Note: In some cases CH3 will be higher than 1.02. Make sure that CH1 and CH2 are in spec.)

12. When the instrument is finished being tested make sure to put it back into the run mode.

13. Close the Trigger Cals and Query Data windows.

14. Save the Gas Calibration worksheet, and then print the TPN information and fax it to Plano. (Note: you can wait until the response checks for all analyzers are complete before faxing to Plano.)